Equipments Management and Maintenance Solution


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06 Issues of asset management

Most businesses face this problem

01  

Management of machinery and equipment (assets) craft mainly in kind. The operation and maintenance of the assessed property is based on the operator's senses and experience.


02 

Manual record, humans play the main role in controlling, monitoring and collecting operational parameters of the asset. Data collection, manual recording.

03

Failure to trace errors, defective products, risks in the production process.
Do not automatically issue notices and warnings when the property needs repair or replacement.

04

Production assets and individual management software, independently of each other, duplicate data, limiting the ability to automate and connect business activities together.

05

Lack or no analytical data to improve performance, optimize asset operations, eliminate risk... Data is inaccurate and not real-time.

06

Investment costs and selection of capable partners to consult and implement solutions are a big challenge.

 

What is the current trend?

Opportunity and context

Analysts can sketch out the smart manufacturing platform for the next 20 years; mainly built on the foundation of 4.0 technology applications and integrated intelligent systems used. (i.e cloud computing platforms, IoT technology, Big Data, Machine Learning or AI..)

According to the State of the market said:
  66% of leaders use IoT to measure risk, protect business assets, and improve employee safet
  66% of leaders use IoT to measure risk, protect business assets, and improve employee safet
IDC data, manufacturing industry accounted for $102.5 billion (out of $178 billion in total IoT revenue). Thus, IoT in production, especially IoT solutions for factories, accounts for the largest proportion in the global IoT development structure.

IoT Solutions

Focusing on solving problems of optimizing production activities:

Production activities
Solution application for Asset management Smart manufacturing Performance optimization and monitoring Automated production planning Human-machine interaction Production process tracking and reporting

Management and Maintenance of production assets
Performance control and optimization of assets Monitoring and tracking from location to monitoring parameters in several areas such as quality, performance, potential damage or failure, jam.. Improve equipment maintainability in a new way of predictive maintenance.
Service sector
Connecting data from departments that have direct contact with customers in Marketing, Sales with Production IoT's super-information network support planning and scheduling tools Positive changes to the production activities of enterprises.

 Equipments Management and
Maintenance solution
 


Overview  

Solutions for management and maintenance of production assets



SmartBiz Manufacturing Asset Management and Maintenance solution integrates IoT on production assets and superior ERP platform to help digitize business processes, reduce management burden, generate sales and service better customer service.

ERP is an enterprise resource planning system , a unified, multi-functional technology application that links all activities of an enterprise, from planning, statistics, and control to providing in-depth analytical reports.

IIoT: is a Control, Monitoring, Data Collection device with a wide connection network of IoT in all production areas and factories to help businesses monitor and capture important data information in operate and maintain stable operation

How is SmartBiz designed?



 

System Platform

A comprehensive platform, designed according to each technology application, has the role of linking all activities in the enterprise.

Software platform

SmartBiz IoT: application for receiving, processing and controlling production assets.
SmartBiz ERP: a powerful business process management platform that links manufacturing operations to business operations.

SmartBiz IoT device

IoT Device: is a device that controls, monitors and collects data of a Production Asset.
IoT Gateway: acts as a gateway between IoT devices and the Internet.
User Interfacecomputer, tablet, Smart phone
Monitor and Control Panelproduction information, assets are directly integrated with display screens arranged at production sites and ERP applications.

Product

Smart Gateway- CSG series

Specifications




The CSG Series is a compact  smart device at the edge that provides an integrated solution based on the Linux GatewayMonitor the operational status of Assets in real time.

 Support many cloud platforms such as ICS, Azura, AWS...

 Data transmission: support MQTT, Modbus, RESTful API

 Control logic: Node-RED

 Data acquisition: Built-in I/O port and remote I/O via RS485/Ethernet port.

Remote I/O Modules-RIO Series

 Specifications




RIO Series is a device that connects directly to the Assets and transmits data to the Gateway through industry communication standards such as Ethernet, RS485, RS232..

  Support digital and analog devices   

 Multi-connection: expand the input/output ports for factory monitoring and management system

Wireless Remote I/O Modules-WRIO Series

Specifications

 


WRIO Series is a device used to connect and transfer data for long distance Assets, or devices with high mobility and large range.

  Support digital and analog devices   

 Connect LoRa/LoRaWAN, Wifi    

Software

ERP Software 



ERP software that integrates with IoT devices allows remote connection, control and control to visualize the data flow from Manufacturing Assets providing information to readers through reports.

 Custom reports of indicators and parameters according to management requirements.

 Multi-dimensional, automatic and real-time reporting

 

Benefits of Asset Management solutions

Asset Operations Management

Manage the list of Assets intuitively: Property code, name, year of manufacture, year of use, warranty period, design capacity, Supplier...

Provide real-time asset monitoring information: operating hours, asset status, location, capacity, consumption...

Automated data flow  into the system provides immediate and proactive analysis. 


Asset Maintenance Management

Issue notices and warnings when assets need repair or replacement to help business operations always be continuous or interrupted with a plan (Predictive maintenance).

Automate preventive maintenance: benchmark statistics to help you plan preventive maintenance including average time between failures, average repair time and expected next failure date . It also allows you to automatically schedule measurement and preventive maintenance.

Create great efficiency for operations

Many manual tasks are automated: automatic data collection, 24/7 automatic monitoring minimizes human involvement in some production and management stages to save labor costs. and increase data accuracy.

Applying the  production execution system (MES) and making the most of real-time monitoring capabilities helps businesses track and monitor the production cycle to each location of the asset, improving accuracy. accuracy, tracking and traceability thereby limiting potential risks, incidents...

The difference of SmartBiz

  Outstanding customer consulting and problem-solving ability 99% successful and effective implementation.

   Comprehensive solution, effectively deployed in stages with optimal and competitive costs.

   The platform's ecosystem is strong, multi-field, user-friendly.

 
 

Newspaper talks about SmartBiz Manufacturing Asset Management and Maintenance solution

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